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Aluminium Rubber Profiles

Precision composite profiles combining aluminium structural carriers with bonded rubber sealing elements — delivering the dimensional accuracy of metal with the compliance of rubber.

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Quick Specs

Aluminium Alloy6000 & 1000 Series
Rubber BondVulcanised / Adhesive
Rubber CompoundEPDM / Neoprene
Surface FinishAnodised / Powder Coat
Tolerance±0.1mm typical
Custom FinishesYes

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Product Overview

Aluminium-rubber composite profiles are used where a pure rubber or PVC solution cannot deliver the structural rigidity required. The aluminium carrier provides precise dimensional geometry and load-bearing capability; the bonded rubber element provides the sealing and compliance function.

This combination is widely specified in automotive glass run channels, bus window frame systems, and architectural curtain wall glazing. The rubber is vulcanised or adhesive-bonded to the aluminium, creating a permanent bond that resists delamination under thermal cycling and mechanical stress.

We manufacture in 6000 and 1000 series aluminium alloys with anodised or powder-coated surface finishes. Rubber compounds include EPDM and neoprene. Dimensional tolerance is typically ±0.1mm — matching the requirements of automotive and architectural specifications.

Key Applications

Where Aluminium Rubber Profiles Excel

🚗 Glass Run Channels

Automotive and bus glazing retention systems with integrated rubber seal.

🚌 Bus Window Frames

Structural aluminium with integrated rubber seal for bus window systems.

🏛️ Architectural Glazing

Curtain wall and storefront sealing profiles for commercial buildings.

🚪 Door Frame Seals

Composite profiles for heavy vehicle and industrial door frame systems.

🏭 Industrial Windows

Factory and warehouse glazing retention and sealing systems.

🚉 Rail Vehicles

Approved composite profiles for passenger coach glazing and sealing.

Engineered Advantages

Key Features

Permanent Bond

Aluminium and rubber bonded by vulcanisation — no delamination under thermal or mechanical stress.

Tight Tolerance

Dimensional accuracy of ±0.1mm maintained across production runs.

Anodised or Powder Coat

Surface finish to specification — colour-matched powder coat available.

Multiple Alloy Options

6000 series for structural applications; 1000 series for forming and bending.

EPDM & Neoprene

Rubber compound selected to match chemical and temperature requirements.

Custom OEM Development

Full tooling and finish development for OEM specifications.

Also From SMI

Related Products

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Bus Body Profiles

Full range of structural and finishing profiles for bus body fabrication.

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Co-Extrusion Profiles

Single-pass multi-material profiles for applications requiring PVC and rubber.

🔩

UPVC & Rubber Profiles

Alternative composite profiles using UPVC structural cores with rubber sealing.

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